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stainless steel jacketed reactor

stainless steel jacketed reactor

Scope of application

Stainless steel jacketed reactors are applied in pharmaceuticals, food processing, fine chemicals, and biotechnology for safe, uniform, and efficient reaction operations.

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Stainless Steel jacketed reactor

Stainless steel jacketed reactors are engineered vessels that allow controlled heating and cooling during chemical reactions. By combining a corrosion-resistant stainless steel body with an external heat-transfer jacket, these reactors deliver precise thermal management essential for complex and sensitive processes.

They are widely used in laboratories, pilot plants, and full-scale industrial facilities.

stainless steel jacketed reactor

Stainless steel offers:

  • High mechanical strength
  • Resistance to corrosion and oxidation
  • Smooth, hygienic surfaces
  • Compatibility with a wide range of chemicals

These properties ensure reliable operation in demanding environments.


Main Components of a Jacketed Reactor

Reactor Body

Manufactured to pressure vessel standards for safety and durability.

Jacket System

Designed for uniform heat distribution and energy efficiency.

Stirring System

Ensures homogenous mixing and improved reaction efficiency.

Temperature Control Unit

Provides precise heating and cooling management.


Types of Jacketed Reactors

Batch Jacketed Reactors

Used for flexible production and specialty chemicals.

Continuous Jacketed Reactors

Suitable for large-scale and consistent output processes.

Vacuum Jacketed Reactors

Used for reactions requiring reduced pressure conditions.


Temperature Control Performance

Stainless steel jacketed reactors can operate across wide temperature ranges, supporting both high-temperature reactions and rapid cooling cycles.

Precise control minimizes thermal gradients and improves product consistency.


Industrial Applications

Fine Chemicals

Used for dyes, pigments, and specialty chemical production.

Pharmaceutical and Cosmetic Industry

Applied in formulations, emulsification, and controlled synthesis.

Polymer and Resin Production

Used for condensation, polymerization, and blending processes.

Environmental and Green Chemistry

Supports sustainable processing and waste minimization.


Customization Options

Manufacturers offer extensive customization, including:

  • Different jacket designs
  • Specialized agitators
  • Advanced automation systems
  • Explosion-proof and GMP-compliant designs

Customization ensures optimal integration into existing production lines.


Installation and Operational Considerations

Proper installation includes:

  • Foundation alignment
  • Utility connections
  • Instrument calibration
  • Operator training

Correct operation maximizes efficiency and extends equipment lifespan.


Maintenance, Durability, and Cost Efficiency

Although initial investment may be higher, stainless steel jacketed reactors provide long-term value through reduced maintenance, high reliability, and consistent performance.


Future Development Trends

Advancements include:

  • Smart temperature control
  • Energy-efficient jacket designs
  • Integration with digital manufacturing systems

These innovations enhance productivity and sustainability.

Stainless steel jacketed reactor Technical Parameter

ModelBSF-10LBSF-20LBSF-30LBSF-50LBSF-100L
Power(W)200(1:3)
External dimensions(mm)540*480*1800550*700*1830550*700*1950700*600*2050700*800*2270
Number of cauldron lid openings8
Temperature measurement port50.5 chuck / φ8 temperature measuring tube50.5 chuck / φ12 temperature measuring tube
Drop hole50.5 mm chuck/1000 ml funnel50.5 mm chuck / 2000 ml funnel
Return hole50.5 chuck / φ3850.5 chuck / φ38
sight glassφ51φ89
sight glassφ32/
Feeding port/φ89
Pressure gauge port50.5 mm chuck / integrated pressure gauge
exhaust vent2-way exhaust valve
Mixing holeSUS316L propeller-type mixing impeller
High and low temperature resistance (°C)-120~260
Stainless steel thickness (mm)φ3φ4
Discharge valve port diameterφ35

Stainless steel jacketed reactor Video

Stainless steel jacketed reactor