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Ceramic fiber insulation

ceramic fiber insulation

Scope of application

Ceramic fiber insulation, known for its exceptional high-temperature resistance and extremely low thermal conductivity, is an irreplaceable energy-saving material in industrial high-temperature applications. It is widely used in linings for kilns and furnaces—such as heat treatment furnaces, smelting furnaces, and cracking furnaces—in industries like metallurgy, petrochemicals, and power generation.

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ceramic fiber insulation

Ceramic fiber insulation is a high-performance thermal insulation material known for its excellent heat resistance, low thermal conductivity, and durability. It is widely used in industrial, automotive, and energy sectors due to its ability to withstand extreme temperatures while providing efficient insulation. This material is available in various forms, including blankets, boards, cloth, and modules, each tailored to specific application requirements .

Ceramic fiber insulation

Key Performance Characteristics

Core Advantages

  • High Thermal Insulation Efficiency: Ceramic fiber insulation exhibits low thermal conductivity, effectively reducing heat transfer and minimizing energy loss in high-temperature equipment such as boilers, furnaces, and pipelines .
  • Temperature Resistance: Depending on the type, it can withstand temperatures ranging from 1000°C to 1600°C. For example, ceramic fiber boards can tolerate up to 1400°C, making them suitable for extreme heat environments .
  • Environmental Safety: Non-toxic and non-hazardous, it produces no harmful substances when exposed to heat, complying with environmental regulations .
  • Easy Installation: Flexible and lightweight, it can be easily cut, wrapped, or molded to fit complex shapes, reducing construction time and labor costs .

Comparison with Other Insulation Materials

Major Application Fields

Industrial Sector

  • Power Industry: Used for insulation of boilers, pipelines, and emergency evacuation channels to reduce heat loss and enhance system efficiency .
  • Metallurgy and Petrochemicals: Lining material for heating furnaces, ladles, and intermediate tundishes, improving energy efficiency and safety .
  • Ceramics and Building Materials: Insulation for kilns and sintering equipment, ensuring uniform heating and energy savings .

Automotive and Transportation

  • Engine Insulation: Ceramic fiber blankets or boards are used to insulate engine components, reducing heat transfer to surrounding parts, extending engine life, and lowering noise levels .

Other Applications

  • Household Appliances: Thermal insulation layers in electric ceramic stoves and refrigeration equipment .
  • Marine and Electronics: Insulation for shipboard equipment and electronic devices requiring heat resistance .

Selection Considerations

  1. Temperature Requirements: Choose products rated for the specific operating temperature (e.g., ceramic fiber for >1000°C vs. nanoporous boards for lower temperatures) .
  2. Durability and Sealing: Ensure the material has good resistance to corrosion and moisture, with proper sealing to prevent dust or water ingress .
  3. Installation Compatibility: Select forms (blankets, boards, modules) that match the equipment’s shape and installation requirements .

Ceramic fiber insulation continues to be a preferred choice in high-temperature industries due to its balance of performance, versatility, and cost-effectiveness. Ongoing advancements in nanotechnology are further expanding its applications in energy-efficient and environmentally friendly solutions

Ceramic Fiber
Heating Module
YX1260YX1400YX1500YX1600YX1700YX1800
Working Temperature(℃)110012001350150016001700
Density(kg/m³)300-600300-600300-600300-600450-700450-700
Linear Shrinkage(24H)
(After Burning)
(%)
≤3.0
(1100℃)
≤3.0
(1250℃)
≤3.0
(1300℃)
≤1.0
(1450℃)
≤1.0
(1550℃)
≤1.0
(1650℃)
Thermal
Conductivty Rate
(W/m.k)
400℃0.0840.0840.084///
800℃0.1280.1250.1250.1600.1600.160
1000℃0.1760.1740.2000.2100.2100.210
Heating ElementResistance wireSiC heating elementSiC heating elementMoSi2 heating elementMoSi2 heating elementMoSi2 heating element
Furnace Chamber SizeCustomizedCustomizedCustomizedCustomizedCustomizedCustomized
The sizes and packaging can be customized according to your needs

Ceramic fiber insulation Video

Ceramic fiber insulation