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stainless steel reactor

Stainless steel reactor

Scope of application

The stainless steel reactor is essential for pharmaceutical manufacturing, enabling catalytic hydrogenation and the synthesis of intermediates under precise pressure and temperature control in a sterile, contaminant-free environment.

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Stainless steel reactor

A stainless steel reactor is a core piece of industrial equipment used to carry out chemical, physical, and biochemical reactions under controlled conditions. In B2B industrial environments, stainless steel reactors are valued for their structural strength, corrosion resistance, stable performance, and long service life. They are widely deployed in chemical manufacturing, pharmaceuticals, food processing, energy, environmental protection, and advanced materials production.

For industrial buyers, a stainless steel reactor is not only a reaction vessel but a complete processing solution that integrates mixing, heating or cooling, pressure control, and automation. Compared with glass-lined or carbon steel reactors, stainless steel reactors offer a balanced combination of durability, hygiene, flexibility, and cost efficiency, making them suitable for both pilot-scale and large-scale continuous production.

stainless steel reactor

What Is an Industrial Stainless Steel Reactor?

An industrial stainless steel reactor is a pressure-rated vessel fabricated from stainless steel materials such as SS304, SS316, or SS316L. It is designed to safely contain reactants and facilitate reactions under specified temperature, pressure, and agitation conditions. The reactor may operate in batch, semi-batch, or continuous modes depending on the production process.

In industrial applications, stainless steel reactors are often customized to match process parameters, including working volume, operating pressure, heat transfer requirements, and chemical compatibility. This customization capability makes them ideal for B2B customers who require process stability, repeatability, and scalability.

Key Components of a Stainless Steel Reactor System

Reactor Vessel

The reactor vessel is the main body, manufactured from thick stainless steel plates or forgings. It is engineered according to pressure vessel standards and designed to withstand thermal cycling, internal pressure, and mechanical stress. Surface finishes such as mirror polishing or sandblasting can be selected based on hygiene and cleaning requirements.

Agitation and Mixing System

Efficient mixing is essential for reaction uniformity and heat transfer. Industrial stainless steel reactors may use anchor agitators, paddle mixers, turbine impellers, propellers, or helical ribbon designs. The agitator type is selected based on material viscosity, reaction speed, and process goals.

Heating and Cooling Configuration

Temperature control is achieved through jackets, half-pipe coils, or internal coils. Heating media typically include steam, thermal oil, or electric heaters, while cooling media may include water or glycol. Accurate temperature control improves yield, product quality, and operational safety.

Sealing, Pressure, and Safety Devices

Mechanical seals, magnetic couplings, safety valves, rupture disks, and pressure gauges ensure stable and safe operation. For hazardous or high-pressure processes, additional safety interlocks and emergency relief systems can be integrated.

Instrumentation and Automation

Modern stainless steel reactors are equipped with temperature sensors, pressure transmitters, level indicators, and automated control systems. PLC or DCS integration allows precise control and data logging, which is critical for industrial consistency and regulatory compliance.

Common Stainless Steel Materials Used

SS304 Stainless Steel Reactor

SS304 is widely used for general industrial applications with mild corrosive conditions. It offers good mechanical strength and cost efficiency.

SS316 Stainless Steel Reactor

SS316 contains molybdenum, providing enhanced resistance to chlorides and corrosive chemicals. It is suitable for more demanding chemical processes.

SS316L Stainless Steel Reactor

SS316L has low carbon content, reducing the risk of intergranular corrosion. It is commonly used in pharmaceutical, food, and high-purity applications.

Material selection directly affects reactor lifespan, maintenance cost, and process safety, making it a key consideration for B2B buyers.

Industrial Applications of Stainless Steel Reactors

Chemical Manufacturing

Stainless steel reactors are used for polymerization, esterification, neutralization, hydrogenation, oxidation, and other chemical reactions. Their corrosion resistance and thermal stability support long-term industrial operation.

Pharmaceutical and Fine Chemicals

In pharmaceutical manufacturing, stainless steel reactors are designed to meet GMP standards. They are used for API synthesis, crystallization, extraction, and solvent recovery processes.

Food and Beverage Processing

Food-grade stainless steel reactors are used in fermentation, blending, enzymatic reactions, and flavor production. Smooth internal surfaces ensure hygiene and ease of cleaning.

Energy, Biochar, and Environmental Processing

In biochar production, biomass conversion, activated carbon regeneration, and waste treatment, stainless steel reactors provide resistance to high temperatures, corrosive gases, and by-products.

Stainless steel reactor technical parameter:

ModelBSF-10LBSF-20LBSF-30LBSF-50LBSF-100L
Power(W)200(1:3)
External dimensions(mm)540*480*1800550*700*1830550*700*1950700*600*2050700*800*2270
Number of cauldron lid openings8
Temperature measurement port50.5 chuck / φ8 temperature measuring tube50.5 chuck / φ12 temperature measuring tube
Drop hole50.5 mm chuck/1000 ml funnel50.5 mm chuck / 2000 ml funnel
Return hole50.5 chuck / φ3850.5 chuck / φ38
sight glassφ51φ89
sight glassφ32/
Feeding port/φ89
Pressure gauge port50.5 mm chuck / integrated pressure gauge
exhaust vent2-way exhaust valve
Mixing holeSUS316L propeller-type mixing impeller
High and low temperature resistance (°C)-120~260
Stainless steel thickness (mm)φ3φ4
Discharge valve port diameterφ35

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