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Stainless steel reactor

Teflon lined stainless steel autoclave

Scope of application

Essential for synthesizing quantum dots, preparing catalysts, conducting supercritical water oxidation, and safely handling highly reactive fluorinated compounds.

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Teflon lined stainless steel autoclave

Teflon lined stainless steel autoclave is a specialized pressure reactor designed for highly corrosive, high-temperature, and high-pressure chemical processes. By combining the mechanical strength of a stainless steel outer vessel with the chemical inertness of a PTFE (Teflon) liner, this type of autoclave offers an ideal solution for laboratory research, pilot testing, and industrial-scale hydrothermal reactions.

In industrial and research environments where strong acids, alkalis, or aggressive solvents are involved, conventional stainless steel reactors may suffer from corrosion or contamination risks. A Teflon lined stainless steel autoclave effectively overcomes these limitations, making it widely used in hydrothermal synthesis, materials science, pharmaceuticals, nanotechnology, and advanced chemical processing.

Teflon-Lined Stainless Steel Autoclave

What Is a Teflon Lined Stainless Steel Autoclave?

A Teflon lined stainless steel autoclave consists of two main parts: an outer pressure vessel made of stainless steel and an inner removable PTFE liner. The stainless steel shell provides structural integrity and pressure resistance, while the Teflon liner ensures excellent chemical resistance and product purity.

This design allows the autoclave to safely operate under elevated temperature and pressure conditions while preventing direct contact between corrosive reactants and the metal surface. As a result, Teflon lined stainless steel autoclaves are ideal for reactions that require both high safety standards and chemical inertness.

Key Structural Components

Stainless Steel Pressure Vessel

The outer vessel is typically manufactured from SS304 or SS316 stainless steel. It is designed according to pressure vessel standards to withstand internal pressure and thermal stress during operation.

PTFE (Teflon) Inner Liner

The inner liner is made from high-purity PTFE, offering excellent resistance to acids, bases, and organic solvents. The smooth surface minimizes contamination and facilitates easy cleaning.

Sealing and Closure System

High-temperature gaskets and precision-machined closures ensure leak-free operation. Bolt-type or clamp-type designs are commonly used depending on volume and pressure rating.

Heating and Temperature Control

Teflon lined stainless steel autoclaves are commonly heated using electric heaters, ovens, or external heating mantles. Accurate temperature control ensures repeatable reaction results.

Advantages of Teflon Lined Stainless Steel Autoclaves

  • Outstanding chemical corrosion resistance
  • High pressure and temperature capability
  • Protection of product purity
  • Long service life with reduced maintenance
  • Easy liner replacement and cleaning

These advantages make Teflon lined stainless steel autoclaves a preferred choice for demanding chemical and material synthesis applications.

Common Applications

Hydrothermal Synthesis

Hydrothermal autoclaves are widely used to synthesize crystals, nanomaterials, and advanced functional materials under high-temperature aqueous conditions.

Pharmaceutical and Chemical Research

In pharmaceutical R&D, Teflon lined stainless steel autoclaves support reactions involving aggressive reagents while maintaining a clean and controlled environment.

Nanomaterials and Battery Materials

These autoclaves are commonly used in the preparation of nanoparticles, cathode materials, and advanced composites where contamination must be minimized.

Environmental and Catalytic Studies

Used for catalyst preparation, waste treatment experiments, and environmental chemistry research.

Design Parameters and Customization

Teflon lined stainless steel autoclaves can be customized in terms of volume, pressure rating, liner thickness, and heating method. Custom designs ensure compatibility with specific process requirements.

Safety and Compliance

Safety features include pressure relief devices, temperature monitoring, and robust mechanical design. Proper operation and routine inspection are essential for safe use.

ModelBSF-10LBSF-20LBSF-30LBSF-50LBSF-100L
Power(W)200(1:3)
External dimensions(mm)540*480*1800550*700*1830550*700*1950700*600*2050700*800*2270
Number of cauldron lid openings8
Temperature measurement port50.5 chuck / φ8 temperature measuring tube50.5 chuck / φ12 temperature measuring tube
Drop hole50.5 mm chuck/1000 ml funnel50.5 mm chuck / 2000 ml funnel
Return hole50.5 chuck / φ3850.5 chuck / φ38
sight glassφ51φ89
sight glassφ32/
Feeding port/φ89
Pressure gauge port50.5 mm chuck / integrated pressure gauge
exhaust vent2-way exhaust valve
Mixing holeSUS316L propeller-type mixing impeller
High and low temperature resistance (°C)-120~260
Stainless steel thickness (mm)φ3φ4
Discharge valve port diameterφ35

Teflon-Lined Stainless Steel Autoclave 

Teflon-Lined Stainless Steel Autoclave