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tube furnace

Tubular Furnace

Scope of application

Widely used in the field of materials, such as vapor deposition (such as CVD method for preparing graphene and carbon nanotubes), atmosphere sintering (positive and negative electrode materials for lithium batteries, ceramic materials), and heat treatment (metal annealing, glass annealing).

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Tube furnace

A tube furnace is a type of industrial and laboratory equipment that heats through a tubular chamber. It features precise temperature control and a controllable atmosphere, making it widely used in a variety of fields, including material processing, chemical synthesis, and industrial production. Tube furnaces can be categorized into various types based on their structure, function, and application scenarios, each with its own distinct technical characteristics and application range.

tube furnace

I. Main Types and Characteristics of Tube Furnaces
Tube furnaces can be divided into the following categories based on their structure, heating method, and function:

  1. Classification by Structure
    Horizontal Tube Furnace: The furnace tubes are arranged horizontally, offering convenient operation and suitable for continuous feeding or large-scale production. They are commonly used in batch processing in the chemical and metallurgical industries.
    Vertical Tube Furnace: The furnace tubes are arranged vertically, saving floor space and offering high thermal efficiency. They are suitable for high-precision processes such as semiconductor material preparation and lithium battery cathode and cathode material processing.
    Rotary Tube Furnace: The furnace tubes rotate to ensure uniform heating of the material. Examples include dual-temperature-zone rotary tube furnaces, which are widely used in ceramic sintering, metal smelting, and food processing. 2. Classification by Function and Environmental Control
    Vacuum Tube Furnaces: These furnaces can achieve high vacuum or protective atmospheres (e.g., inert gas or reducing gas) and are used for metal heat treatment, semiconductor thin film deposition (e.g., PECVD/CVD coating), and nanomaterial preparation.
    Atmosphere Tube Furnaces: These furnaces control the reaction environment by introducing specific gases (e.g., nitrogen and hydrogen) and are suitable for applications requiring stringent atmospheric conditions, such as catalyst activation and material sintering.
    II. Core Application Areas
    Tube furnaces are used in a variety of fields, including industrial production, scientific research and teaching, and new energy. Specific applications are as follows:
  2. Industrial Production
    Metallurgy: These furnaces are used in processes such as metal smelting, vacuum quenching, and annealing to reduce oxidation contamination and improve metal material quality.
    Ceramics and Glass Manufacturing: High-temperature sintering allows for tight bonding of ceramic particles, increasing material density and hardness. Temperature gradients can be precisely controlled during glass melting.
    Electronics and Semiconductor Industries: These furnaces are used in thin film preparation (e.g., silicon and metal thin films) and semiconductor device processing, where high-precision temperature control ensures the performance of electronic materials. 2. Scientific Research and New Materials
    Materials Science Research: High-temperature processing is performed to analyze the thermal stability and phase transition behavior of materials, supporting the preparation of novel materials such as nanomaterials and high-temperature superconductors.
    New Energy Material Preparation: Applications include the synthesis of solar cell materials, fuel cell materials, and energy storage materials, providing a high-temperature, vacuum, or atmosphere-protected environment.
    Catalyst Preparation and Activation: Catalysts are synthesized or activated under specific temperatures and atmospheres to enhance their catalytic activity.
  3. Other Specialized Fields
    Food Industry: Used in baking, roasting, and other processes, the dual-temperature zone design allows for precise control of food heating, enhancing taste and quality.
    Environmental Protection: Treatment of waste through high-temperature incineration and pyrolysis for harmless disposal and resource utilization.

Tube furnace Technical Parameters

ModelMax temperatureHeating zone lengthConstant
temperature zone length
Power and voltageFurnace tube sizeDimensions
YXG-1200-A11200℃200mm60mm1.5kW/AC220Vφ30/50*500mm800*340*400mm
YXG-1200-A21200℃440mm120mm3kW/AC220Vφ30/100*1000mm   1120*480*530mm
YXG-1200II-2001200℃200+200mm200mm3KW/AC220Vφ30/100*1000mm1100*420*560mm
YXG-120OIII-2001200℃3*200mm3*60mm4.5KW/AC220Vφ30/100*1000mm     1400*420*560mm
YXG-1400-4001400℃400mm120mm5kW/AC220Vφ30/100*1000mm1200*500*660mm
YXG-140OIl-2001400℃    200+200mm200mm5kW/AC220Vφ30/100*1000mm     1200*500*660mm
YXG-1700-2901700℃290mm80mm6kW/AC220Vφ30/100*1000mm1300*640*870mm